Bill of materials
Arduino uno, pro-min, mega $5-$50
ds18b20 temperature sensor with pull-up resistor $15 CDN
JW-100-M Male Crimp Pins and Housing $15 CDN
610 Panel Mount 2.1mm DC barrel jack $4 CDN
15-0298 Stereo Plug Solder Lugs 3.5mm $1.30 CDN
70-534B 3.5mm Stereo Isolated Chassis Mount Jack $4 CDN
1-2 762-ADA Cable Gland PG-7 size - 0.118" to 0.169" Cable Diameter - PG-7 $2.80 CDN
63-ADA 9 VDC 1000mA regulated switching power adapter - UL listed $10 CDN
22 AWG solid hookup wire. Red and black 12-18 inches each, other color 2-3 inches
1-2 inches Shrink tubing
Waterproof plastic enclosure, the bigger the better
(eg. PRT-11366 Enclosure - Flanged (Red) $15 CDN)
Adafruit Powerswitch tail 2 $25 USD - for furnace control
Other tools needed to build this tool
40 watt solder station
hot glue gun
wire stippers
needle nose pliers or crimping tool
Step-by-step build instructions
Supporting materials
ie. SketchUp files, CAD drawings, photos, video, technical drawings.
Comments
I have designed and built a simple controller
Hi jennajane,
I have made a simple controller that we can sell (so far) for $150 US. It is a bit time consuming and no profit for us so far, but I hope to get our cost down as I look into various options to have it assembled. This is very new territory for us and we only have 2 of installations so far in the field.
It basically is just a 2 stage thermostat that is wired to a cycle timer. It is in a NEMA4 watertight container. We make it/sell it pre-wired on a length of 1/2" flex water tight conduit. We also try to sell the motors for the lowest price on the market ($175US currently) and can supply the 24V transformer if needed (or you can search for LED transformers online - we use 150W). Glad to share any info on the controller and develop it as an open source project. (just not a lot of time so far to spend on the publishing, and lots more testing to do)
Ideally, the ultimate circuit will also have over-amperage protection for the motors as it is somewhat common for automated sides to get damaged when caught on obstructing objects. I am hoping that the over-amperage protection in the 150W power supply might help serve this purpose, though we have yet to test this.
We also have a version of this controller for linear actuator motors for ventilation louvers. By replacing the line voltage motors that are standard on hoophouses/greenhouses that draw power the entire time the louvers are open with a highly geared DC linear actuator, the average energy use is cut to about 1/1000th. (from about $50/yr to about 5 cents)
Hi Jeff,
Hi Jeff,
Do you have a link for your project? Thank you for your time and effort.